We specialize in the production of advanced composite parts using pre-preg, wet lay, and resin-infused processes. Our expertise spans carbon fiber, Kevlar, and fiberglass composites, combined with epoxy or ester based resins. With in-house capabilities for plug and mold fabrication, we manage the full lifecycle of composite part production—from concept engineering through to final production.
Engineering
Our projects often begin with a reverse engineering process, working from existing metal, plastic, or prototype composite parts. For projects starting from a blank slate, we engage from the initial concept stage through to production. Our capabilities include advanced surface modeling, reverse engineering, mold design, layup scheduling for part thickness, adhesive selection for bonding, and component integration to streamline assembly complexity. We also design testing and assembly fixtures for both our internal use and your facility.
Testing
We support a broad range of testing requirements, from static deflection to complex fatigue, strain, and destructive testing scenarios. Our team is skilled in data collection and analysis, providing comprehensive test reports to ensure the reliable performance of your components in real-world applications.
Machining
Our machining capabilities are primarily focused on mold production and fabricating parts for insert molding or bonding applications. Our CNC router produces large foam plugs for mold creation, and our precision CNC machine delivers high-tolerance metal parts and molds.
Prototyping
Prototyping and small-batch production are integral aspects of our service offerings. We bring extensive experience to the prototyping process, navigating the complexities of test parts and assemblies and guiding projects smoothly toward scalable production.
Production
Our integrated capabilities enable us to offer full-scale production, including layup, trimming, bonding, and delivering composite parts ready for assembly or direct application. Our experienced technicians ensure each component meets rigorous quality standards, prepared for immediate use in your project.